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Circulation Heaters

cartridge heaters

Typical Applications

  • Caustic Solutions
  • Clean Water
  • Degreasing Oils
  • Degreasing Solutions
  • Deionized Water
  • Demineralized Water
  • Forced Air & Gases
  • Fuel Oils
  • Heat Transfer Oils
  • Lighweight Oils
  • Liquid Paraffin
  • Medium Weight Oils
  • Process Water

Flange Sizes

  • 4
  • 5
  • 6
  • 8
  • 10
  • 12
  • 14
  • Custom

Electrical Terminations

  • NEMA 1
  • NEMA 4
  • NEMA 5
  • NEMA 7
  • No Housing

Thermostats

  • Double-Pole
  • Single-Pole

Watt Densities for Typical Applications

8 watts/in2 (1.3 watts/cm2)

  • Typical Applications: Fuel Oils (Bunker C and Number 6)
  • Screw Plug:Steel
  • Flange: 150-lb Steel
  • Tank:Steel
  • Elements: Steel Sheath
  • Housing: NEMA 1 Terminal Housing

16 watts/in2 (2.5 watts/cm2)

  • Typical Applications:
    • Medium Weight Oils
    • Heat Transfer Oils
    • Liquid Paraffin
  • Screw Plug: 304 Stainless Steel
  • Flange: 150-lb Steel
  • Tank: Steel
  • Elements: Incoloy® 800 Sheath
  • Housing: NEMA 1 Terminal Housing

23 watts/in2 (3.6 watts/cm2) (A)

  • Typical Applications:
    • Lightweight Oils
    • Degreasing Solutions
    • Heat Transfer Oils
  • Screw Plug:Steel
  • Flange: 150-lb Steel
  • Tank: Steel
  • Elements: Steel Sheath
  • Housing: NEMA 1 Terminal Housing

23 watts/in2 (3.6 watts/cm2) (B)

  • Typical Applications:
    • Forced Air & Gases
    • Caustic Solutions
    • Degreasing Solutions
  • Screw Plug: 304 Stainless Steel
  • Flange: 150-lb Steel
  • Tank: Steel
  • Elements: Incoloy® 800 Sheath
  • Housing: NEMA 1 Terminal Housing

48 watts/in2 (7.5 watts/cm2)

  • Typical Applications: Process Water
  • Screw Plug: 304 Stainless Steel
  • Flange: 150-lb Steel
  • Tank: Steel
  • Elements: Incoloy® 800 Sheath
  • Housing: NEMA 1 Terminal Housing

60 watts/in2 (9.3 watts/cm2) (A)

  • Typical Applications: Clean Water
  • Screw Plug: Brass
  • Flange: 150-lb Steel
  • Tank: Steel
  • Elements: Copper Sheath
  • Housing: NEMA 1 Terminal Housing

60 watts/in2 (9.3 watts/cm2) (B)

  • Typical Applications:
    • Deionized Water
    • Demineralized Water
  • Screw Plug: 316 Stainless Steel
  • Flange: 150-lb 316 Stainless Steel
  • Tank: 316 Stainless Steel Tank
  • Elements: 316 Stainless Steel Sheath
  • Housing: NEMA 1 Terminal Housing

Sheath Materials

  • Incoloy 840 - Nickel 18-20%, Chromium 18-22%, Iron balance.Has about 10% less nickel than Incoloy 800. Used in many air heating applications, where it has exhibited superior oxidation resistance at less cost than Incoloy 800.

  • Incoloy 800 - Nickel 30-35%, Chromium 19-23%, Iron balance. The high nickel content of this alloy contributes to its resistance to scaling and corrosion. Used in air heating and immersion heating of potable water and other liquids.

  • 316/316L Stainless Steel - Chromium 16-18%, Nickel 11-14%, Iron balance. (316L - Low Carbon) Modified with the addition of Molybdenum (2-3%) to improve corrosion resistance in certain environments, especially those which would tend to cause pitting due to the presence of chlorides. Applications include deionized water. Maximum Sheath Temperature: 1200°F / 649°C

  • 304/304L Stainless Steel - Chromium 18-20%, Nickel 8-11%, Iron balance. (304L - Low Carbon) Used in the food industry, medical, and chemical heating. Maximum Sheath Temperature: 1200°F (649°C)

  • 321 Stainless Steel - Chromium 17-20%, Nickel 9-13%, Iron balance.Modified with the addition of Titanium to prevent carbide precipitation and resulting intergranular corrosion that can take place in certain mediums when operating in the 800-1200°F (427-649°C) temperature range.

  • Copper - Standard Copper Alloy. A low temperature, inexpensive material used mainly for clean water heating. Maximum Sheath Temperature: 350°F / 177°C

  • Steel - Low Carbon. Used for high to low viscosity oils, asphalt, tar, wax, molten salt, heat transfer liquid media and other compatible solutions.

  • Incoloy 825 - Nickel 38-46%, Chromium 19.5-23.5%, Molybdenum 2.5-3.5%, Iron balance.

Screw Plug Materials

  • Brass Screw Plug - Used for clean water and other non-corrosive materials
  • 304 SS Screw Plug - Used for corrosive materials
  • 316 SS Screw Plug - Used for corrosive materials
  • Steel Screw Plug - Used for oils and other non-corrosive materials

Flange Materials

  • Incoloy 800 Flange - A Nickel (30-35%), Chromium (19-23%), Iron alloy. The high nickel content of this alloy contributes to its resistance to scaling and corrosion. Used in air heating (also see Incoloy® 840) and immersion heating of potable water and other liquids that are not corrosive to an Incoloy® 800 sheath.

  • 304 SS Flange - A Chromium (18-20%), Nickel (8-11%), Iron Alloy used in the food industry, sterilizing solutions, air heating and many organic and inorganic chemicals.

  • 304L SS Flange - A Chromium (18-20%), Nickel (8-11%), Low Carbon Iron Alloy used in the food industry, sterilizing solutions, air heating and many organic and inorganic chemicals.

  • 316L SS Flange - A Chromium (16-18%), Nickel (11-14%), Low Carbon Iron Alloy with Molybdenum (2-3%) added to improve corrosion resistance in certain environments, especially those that would tend to cause pitting due to the presence of chlorides. Applications include deionized water.

  • Steel Flange - Low Carbon Steel: Applications include fluid heat transfer media, tar, high to low viscosity petroleum oils, asphalt, wax, molten salt, and other solutions not corrosive to a steel sheath.